IMEE Made/ Scanning

Shop & Tools · April 14, 2021

DIY Mobile Lumber Cart

Our garage was cluttered with scattered scrap wood and piled junk. To reclaim the space, we built a mobile lumber cart using leftover plywood scraps.

Materials used

Kreg circular saw track, Makita cordless drill and driver set, 1.5" Power Pro screws, wood glue, locking casters, washers, ¾" and ½" plywood.

Building process

We started by measuring and cutting the front, back, side panels, and divider pieces, using a circular saw with a track attachment for clean, straight cuts.

Assembly steps:

  1. Attached sides to the back panel using a carpenter's square and clamps to keep everything square
  2. Predrilled and screwed panels together with 1.5" screws
  3. Used plywood strips as thickness guides to center screws along edges
  4. Attached the front panel with wood glue and screws
  5. Traced the perimeter on plywood for the bottom panel, cut it out, and secured it

Wheels and dividers:

  • Mounted locking casters to the bottom panel using washers for a secure fit
  • Inserted divider panels using spacer pieces for even spacing
  • Drilled from outside through to interior dividers, using a tape measure and scribed lines as guides

The finished cart provides organized storage for wood scraps and rolls around wherever it's needed.

Free plans available

We made a parametric Fusion 360 design so this cart can be built from a single sheet of plywood: download the plans here.